Malting System
Malting Equipment is designed for those who demand the highest quality equipment and process control. Through a combination of time-tested and innovative methods, we empower Maltsters to grow the emerging Craft Malt industry. Our malting barley equipment are the result of detailed engineering, advanced technology and superior craftsmanship. We offer standard Malting machine designs over a range of batch sizes, but our strength as a custom fabricator/integrator can be leveraged to manufacture a system or individual components to your exact requirements.
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FEATURES
It consists of cleaning raw material, steep, germination, kiling and scale packing, its advantage: germination box is rectangle box, fan provides uniformity air from one end or side so as to achieve hu-miture control. Material transmission adopts mechanization, drying adopts single layer high efficiency kiln, double layer high efficiency kiln or round kiln.
The malting process starts with soaking the barley grains for 24 – 48 hours in a steeping vessel. During this time air is blown through the vessel (the steep) to add oxygen to the water and to cause a washing effect. Sand, dirt, and mould infested kernels are washed away resulting in a clean product. After approx 24 hours. the barley begins to sprout and the grain is transferred to the germination floor.
For seeds of any sort to sprout, a moist and warm environment is required. After the grains have been soaked they need to be rinsed and situated in a warm environment with light available to them. The moist barley is spread out and allowed to germinate in a warm and light environment. During this process the sprouting barley produces heat. To control the temperature of the sprouts, they have to be turned on a regular basis. Historically, this was done by hand, but in modern times it is done by mechanical turners. The modern techniques used in the malting, such as fan assisted aeration and cooling devices allow us excellent control over the malting process enabling a germination process of 5 to 6 days.
After the germination is complete, the grain is loaded onto the kiln floor. There the temperature increases gradually, drying the sprouted grains and stopping the germination process. As the temperature rises even more, the sprouted barley is cured, which improves flavor and preserves the malt.
Malt only uses state of the art, computerized kilns to ensure maximum quality control. The malted barley no longer comes into contact with the fumes from burning natural gases. Instead, the green malt is dryed using steam or heated air, thereby reducing the possibilities of impurities in smoke and fume being transferred to the barley.
PARAMETERS
Steeping Tank | Capacity | 10t/Batch, at the bottom have the heat preservation device and under-arm |
L*W*H | 3600*3600*4500mm | |
Install ventilation mouth at the bottom | ||
Install the floating overflow groove on the top of the box | ||
Material | Stainless steel 304 | |
Germinating and Kilning Box | Capacity | 10T/Batch, Including Sieve Plate |
L*W*H | 18000*2000*1700mm | |
Chest Wall Thickness | 2mm | |
Malt Turner Boosting Speed | 0.4-0.5m/Min | |
Malt Turner Rotating Speed | 8-9R/Min | |
Material | Stainless steel 304 | |
Malt Deculming Machine | Production Capacity | 10T/h |
L*W*H | 3000*1500*2500mm | |
Total power | 15kw |
Brewery Application Case
Frequently Questions
- Write a Brewery Business Plan.
- Choose a Brewery Concept.
- Determine the Cost of Starting a Brewery.
- Secure Brewery Funding.
- Apply for Permits and Licenses.
- Choose a Brewery Location.
- Buy Brewery Equipment.
- Create a Draft List and Menu.
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Before you start procuring equipment, you need to have a clear cut of what you want to achieve with your brewing plant.
What types of beer will I be producing?
What’s my anticipated production capacity per week?
Which brewing process am I adopting?
Which Brewery System is right for me?
Having answered these questions, click to view our brewery solutions.
These include grain silos, mills, weighing systems, mash tuns, pumps, lauter tuns, wort grants, coolers and aerators, brew kettles, yeast handling systems, fermenters, bright beer tanks, filters, and a variety of other tanks for mixing and storage..
For this first brew you’ll need:
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- A beer kit.
- A fermenting bucket.
- An airlock.
- A tap or siphon.
- A bottle stick.
- A long stirrer.
- Caps and a capper and some means to clean and sanitise your equipment.
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As for our quality, all our raw materials used are stainless steel 304 or 316 material, the plate is all perfect 3mm and 2mm, some manufacturers with low prices, but they are 2.7mm.
Our factory have strict quality control and process inspection & testing system to make sure you get the quality you expect and delivery on time. Each of our orders shipment will have 5 inspection steps and the inspection record from materials in checking, production process, jacket pressure testing by water and air, finished product inspection and 48 hours water testing, equipment packing and loading inspection, finished product to the delivery and packing process, etc. Every of our tank will have the data plate with the pressure testing record and serial numbers to track. Testing 12hours with air and water, jacket testing pressure is 5Bar, internal shell testing pressure is 4Bar, and before packing we will also have 48hours water testing, which all these testing record will show on our data late with the tanks shipping.
Also for packing and shipping, we also have our strict standards, the shipping department will work out the checking list and pack them in wooden box, you will receive a checking list with everything we shipped.
The 10-barrel brewing system is equipped with heating methods, including electric, steam, and gas heating. HGMC also offers a variety of turnkey control methods.
The cost of a 10 BBL brewhouse chamber may vary depending on the function and specification of the glycosylation chamber. A basic, entry-level 10 BBL brewhouse chamber costs about $75,000, while more advanced high-end models can cost as much as $200,000.
Some factors that affect the cost of a 10BBL brewhouse chamber include the type of brewhouse chamber (e.g. electric, gas, or steam combustion), the type of brewing process (e.g. batch or continuous), the level of automation, and the type of finishing equipment (malting plant, granary, wort cooler, etc.).
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- Sales & engineers could be keeping 24 hours online for service.
- HGMC provides a 6 year warranty on tanks sold with manufacturing defects from the factory.
- HGMC provides a 6 year warranty on tank accessories&electronic components provided they are used under the scope.
- HGMC does not cover damage to tanks from unloading of tanks at customer site, damage resulting from improper use of tanks for products other than beer or appropriate beverage, damage from exceeding designed tanks pressure, damage from CIP or cleaning, usage above and beyond the scope of the tanks design.
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Normally our production circle is from 30-50working days depending on the order.
For the time being, from the day we get your deposit to the delivery we are looking at 90-150 days at your door delivery. Our leadtime will vary depending on our factory workload but we do like to keep honest leadtimes so there is no surprises except getting the equipment earlier that what it was suppose to.
es, we support product customization.
We are a factory, so you can tell our sales manager about the product requirements, and our engineers will design your own drawings for you.
We are manufacture of brewhouse in 2 vessel, 3 vessel and 4 vessel configurations and provide commercial brewery from 1HL to 500HL sizes for a wide range brewery needs.
This is not a question that can be answered very accurately, because every brewery has different requirements. If your brewery is too small, your space will be crowded. If your space is too large, you will waste a lot of money on startup costs and the space will not be well utilized. But we can provide you with some tips: 3BBL~5BBL brewery equipment needs about 300~500 square feet, and 7BBL~15BBL brewery equipment needs about 550~1200 square feet. Of course, if you need relatively accurate numbers, welcome to leave us a message.
Let’s take a common designed 10BBL beer equipment system as example,the list of the brewing system as below:
10BBL Mash/lauter tun
10BBL Kettle/Whirlpool tun steam heated
20BBL Hot water tank
3m3 wort pump and hot water pump
Stainless steel 304 wort pipes
10m2 plate heat exchanger
Operation platform
4 pieces 10BBL fermentation tanks
Glycol water tank
Chiller
Cooling pipes and valves
CIP unit
Control cabinet with semi automatic control system
This complete 10BBL beer equipment cost is around 75,000$-200,000$,there also also some factors affect the 10BBL beer equipment cost such as the valves and pipes which need to be designed as per your brewing requirements and brewery site floor plan,the steam boiler price and other special requirements from you.
The 10bbl brewhouse combination type.There are 10BBL 2-vessel brewhouse,10BBL 3-vessel brewhouse,10BBL 4-vessel brewhouse,10BBL 5-vessel brewhouse…each type of the brewhouse price has big difference
The 10bbl fermenter quantity you need.As we all the know,the more you need,the more you need to pay.If you don’t have enough money to buy the full quantity of the fermenters,we suggest you buy a couple of them at the first stage,when your brewery growing up,you can add them in the future.
Get in touch
Turnkey Solutions for your Brewing Process
Head office
Huixin Times Center, No. 2228 Tianchen Road, Jinan, China
Email us
Telephone
+86 531 86418866
+86 18006415555
Contact information
Speak with a sales representative during normal business hours (Monday – Friday, 8:30am – 5:30pm UTC+8).